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Vibration Shaker and Simulated Transportation Tester

UV exposure test chamber for weathering of plastics and coatings

The weathering ultraviolet exposure test chamber, specifically designed for plastics and coatings, stands as a cornerstone in the field of materials science, enabling precise evaluation of the durabil ...

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Description

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The weathering ultraviolet exposure test chamber, specifically designed for plastics and coatings, stands as a cornerstone in the field of materials science, enabling precise evaluation of the durability and weather resistance of these materials. This advanced testing equipment simulates the natural aging processes that plastics and coatings undergo under prolonged exposure to ultraviolet (UV) radiation, temperature fluctuations, and moisture, providing invaluable insights into their long-term performance.

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In the realm of plastics and coatings, the UV aging test chamber finds its applications across a wide spectrum of industries, including automotive, construction, aerospace, and consumer goods. It plays a pivotal role in:


‌1. Product Development‌: Facilitating the creation of new materials with enhanced weather resistance.
‌2. Quality Control‌: Ensuring that manufactured products meet stringent durability standards.
‌3. Research & Development‌: Aiding in the understanding of material degradation mechanisms and the development of protective treatments.

‌4. Compliance Testing‌: Verifying adherence to industry-specific standards and regulations.

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Structural and Design Characteristics‌

The UV aging test chamber boasts a robust and user-friendly design:
‌1. Chamber Construction‌: Made from high-quality materials such as stainless steel, ensuring durability and corrosion resistance.
‌2. Sample Holders‌: Adjustable and versatile, allowing for the testing of various sample sizes and shapes.

‌3. Control Systems‌: Advanced PLC or microprocessor-based controls for precise parameter adjustment and monitoring.


Performance Characteristics‌
‌1. High Accuracy‌: Ensures consistent and repeatable test results.
‌2. Wide Range of Test Conditions‌: Capable of simulating a broad range of environmental conditions.

‌3. Energy Efficiency‌: Designed to minimize energy consumption while maintaining optimal test conditions.

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Item

Specification

Outside dimension

1300W×500D×1460Hmm

Chamber material

Paint Spray

Temperature range

RT~70℃

Temperature fluctuation

±2℃

Temperature control

PID SSR control

Humidity range:

≥95%RH

Controller

Programmable controller, LCD touch screen

Control mode

Balance temperature humidity control (BTHC)

Test cycle setting

Exposure, condensation and water spray test cycle is programmable

Lamp power

40W/Piece

Distance from sample to lamp

50±2mm

Centre distance between the lamp

70mm

Irradiance

0.45~0.8W/m2 (optional)

UV lamps

Imported Atlas UV-A: 315-400nm (8pcs, 1600h lifetime)

Standard Specimen Size

75×290mm (24pcs) or 75x150mm (48pcs), max. thickness 5mm

Testing time

0~999H, adjustable

Protection system

Overload short circuit protection
Over temperature protection
Water lacking protection
Earth leakage protection
Auto shut off protection

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Working Principle‌

The heart of the UV aging test chamber lies in its ability to replicate the harsh environmental conditions that plastics and coatings encounter in real-world scenarios. It employs a combination of UV lamps, temperature control systems, and humidity regulators to create a controlled environment that accelerates the aging process. The UV lamps emit radiation in the UV-A and UV-B spectrums, mimicking the effects of sunlight, while the temperature and humidity are precisely controlled to simulate various climate conditions.


Operation Methods and Precautions‌

Operating the UV aging test chamber involves several key steps:
‌1. Sample Preparation‌: Clean and properly mount the plastic or coating samples within the chamber.
‌2. Setting Parameters‌: Adjust the UV intensity, temperature, and humidity settings according to the test protocol.
‌3. Initiating the Test‌: Start the chamber, and allow it to run for the predetermined duration.

‌4. Monitoring and Recording‌: Regularly check on the samples and record any changes or degradation.


Precautions include
1. Ensuring proper ventilation and safety measures during operation.
2. Regular maintenance of the UV lamps and chamber interior to maintain accuracy.

3. Avoiding direct exposure to UV radiation during chamber operation.


Classification and Working Conditions‌

UV aging test chambers are classified based on their capacity, UV lamp type (fluorescent or LED), and the range of test conditions they can simulate. Working conditions typically include:


‌1. Temperature Range‌: From ambient to elevated temperatures, simulating hot climates.
‌2. Humidity Range‌: From dry to high humidity levels, mimicking various environmental conditions.

‌3. UV Intensity‌: Adjustable to replicate different levels of sun exposure.


In conclusion, the weathering ultraviolet exposure test chamber for plastics and coatings is an indispensable tool for assessing the durability and weather resistance of materials. Its precise simulation of natural aging processes, combined with a robust design and advanced control systems, makes it a vital asset in the development, quality control, and research of materials destined for outdoor or harsh environmental applications. By understanding the intricacies of material degradation, manufacturers can create products that stand the test of time, ensuring customer satisfaction and product reliability.

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