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Vibration Shaker and Simulated Transportation Tester

Xenon aging test chamber for automotive materials testing

A xenon arc aging test chamber specifically designed for automotive materials is a specialized piece of equipment used to simulate the effects of sunlight and weathering on various automotive componen ...

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Description

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A xenon arc aging test chamber specifically designed for automotive materials is a specialized piece of equipment used to simulate the effects of sunlight and weathering on various automotive components. This advanced tool plays a crucial role in ensuring the durability, longevity, and performance of materials used in the automotive industry, helping manufacturers meet stringent quality and reliability standards.

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Xenon arc aging test chambers are extensively used in the automotive industry to evaluate the weathering resistance of a wide range of materials. These include exterior and interior trims, paint coatings, plastic components, textiles, and rubber seals. By simulating real-world exposure to UV light, moisture, and heat, these chambers help identify potential degradation issues, ensuring that automotive materials maintain their aesthetic and functional properties over time. This testing is essential for enhancing vehicle safety, reliability, and customer satisfaction.

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Xenon arc aging test chambers for automotive materials meet industry-specific weathering test standards, ensuring regulatory compliance and facilitating material certification. Key standards include:


- ISO 4892-2: Plastics — Methods of exposure to laboratory light sources — Part 2: Xenon-arc lamps
- ASTM G155: Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of Non-Metallic Materials

- SAE J2527: Laboratory Simulation of Outdoor Weathering of Automotive Exterior Materials Using a Controlled Irradiance Xenon-Arc Apparatus

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1. Accurate UV Simulation: Xenon arc lamps accurately replicate the UV spectrum of natural sunlight, providing precise simulation of outdoor exposure conditions specific to automotive materials.

2. Controlled Environmental Parameters: The chamber offers precise control over temperature, humidity, and light intensity, enabling the creation of various weathering scenarios tailored to automotive applications.
3. Uniform Light Distribution: Advanced optical systems ensure uniform light distribution across the test samples, providing consistent exposure and accurate test results for automotive materials.
4. Dynamic Weathering Cycles: The chamber can simulate complex weathering cycles, including variations in light intensity, temperature, and humidity, replicating real-world environmental conditions encountered by vehicles.
5. User-Friendly Interface: Equipped with an intuitive control panel or advanced software interface, users can easily set, monitor, and adjust testing parameters, enhancing the efficiency and accuracy of the testing process.

6. Comprehensive Data Logging: The chambers include comprehensive data logging capabilities, enabling real-time monitoring and post-test analysis of environmental conditions and material performance, crucial for automotive material assessment.

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Working Principle

Xenon arc aging test chambers for automotive materials operate on the principle of accelerated weathering. They employ xenon arc lamps to generate intense, full-spectrum UV light that closely matches natural sunlight. The chamber's control system regulates temperature, humidity, and light intensity to create specific weathering scenarios relevant to automotive applications. High-precision sensors continuously monitor the internal conditions, and a sophisticated feedback control system adjusts the settings to maintain the programmed environment. The chamber's advanced optical systems ensure uniform light distribution, providing consistent exposure across the test samples.


Product Functionality
1. Accelerated Weathering: The chamber simulates long-term outdoor exposure by accelerating the weathering process, providing quick and accurate assessments of the durability of automotive materials.
2. Environmental Cycling: Dynamic control over temperature, humidity, and light intensity enables the simulation of complex weathering cycles, replicating real-world environmental conditions encountered by vehicles.
3. Data Logging and Analysis: Comprehensive data logging capabilities enable real-time monitoring and post-test analysis, providing detailed reports and insights into the behavior of automotive materials under different conditions.

4. User Interface: An intuitive control panel or software interface allows for easy setup, monitoring, and adjustment of testing parameters, enhancing the efficiency and accuracy of the testing process for automotive materials.


Design Considerations
1. Chamber Size and Configuration: Select the appropriate chamber size and configuration based on the testing requirements and the size and shape of the automotive materials to be tested, ensuring all components can be adequately assessed.
2. Light Source Selection: Choose xenon arc lamps that accurately replicate the UV spectrum of natural sunlight, ensuring precise simulation of outdoor exposure conditions specific to automotive materials.
3. Environmental Control: Design the chamber to provide precise control over temperature, humidity, and light intensity, enabling the creation of various weathering scenarios tailored to automotive applications.
4. Optical Systems: Incorporate advanced optical systems to ensure uniform light distribution across the test samples, providing consistent exposure and accurate test results for automotive materials.

5. Safety Features: Integrate built-in safety mechanisms, such as UV protection and automatic shut-offs, to ensure the safe operation of the chamber under extreme conditions, protecting both the equipment and the users.


In conclusion, a xenon arc aging test chamber specifically designed for automotive materials is an essential tool for ensuring the durability and longevity of automotive components. Its precise UV simulation, controlled environmental parameters, and comprehensive data logging capabilities make it invaluable for evaluating the performance of automotive materials under various weathering conditions. By adhering to key industry standards, the chamber ensures regulatory compliance and facilitates material certification, providing a competitive edge in the market.

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1. Internal Dimension (W*D*H): 700*500*600mm

2. External Dimension (W*D*H): 1350*1300*1850mm

3. Internal chamber material: SUS 304 # Stainless Steel, anti-rust

4. External chamber material: Cold-rolled steel with spray

5. Chamber humidity range: 55%~90% RH

6. Chamber temperature : 35℃~90℃

7. Black panel temperature: 45℃~95℃, adjustable

8. Temperature uniformity: ≤±3℃

9. Filter: Window glass filter / daylight filter

10. Light source: Air cooled long arc xenon lamp

11. Xenon lamp power: 1.8KW * 3pcs = 5.4KW

12. Irradiance strength: 0.51W/m2@340nm

13. Control system: LCD programmable controller

14. Auto display irradiance, capacity: 100 groups program, 99 cycles.

15. Illumination time: 1~999 hours, adjustable

16. Water spray system: Water spray time 999 minutes settable

17. Interval spray time, 1~240 minutes settable

18. Sample holder: Stainless steel, 1pc

19. holder to lamp : 250~300mm

20. Heating: Nickel-chromium alloy electric heater

21. Humidification power: Stainless steel surface evaporative humidifier

22. Insulation materials: Supper fine glass fiber

23. Temperature sensor: PT100 high precision sensor

24. Air circulation system: Stainless steel centrifugal rotor vane to improve the uniformity of temperature and humidity

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