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Vibration Shaker and Simulated Transportation Tester

Thermal cycling environmental chamber for component testing

A Thermal Cycling Environmental Chamber is a specialized piece of equipment designed to subject components, devices, or materials to repeated cycles of temperature changes. This process is critical fo ...

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Description

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A Thermal Cycling Environmental Chamber is a specialized piece of equipment designed to subject components, devices, or materials to repeated cycles of temperature changes. This process is critical for identifying weaknesses in the design or manufacturing that may not be evident under normal operating conditions. The chamber accurately simulates extreme and rapid temperature fluctuations, providing an essential tool for manufacturers and researchers to ensure the durability, reliability, and longevity of their products.

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Thermal cycling chambers are indispensable in industries where product performance under varying temperatures is crucial, including but not limited to:

- Electronics & Semiconductors: To assess the thermal stability of circuits and chips.
- Automotive: For testing vehicle components like sensors, batteries, and electronic control units (ECUs).
- Aviation & Aerospace: Ensuring the resilience of avionics and structural parts against harsh atmospheric conditions.
- Medical Devices: Validating the operational integrity of medical equipment used in diverse environments.
- Telecommunications: Evaluating the robustness of communication infrastructure exposed to different climates.

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- Wide Temperature Range: Capable of reaching from cryogenic temperatures down to -80°C up to high temperatures exceeding 180°C.

- Rapid Temperature Change: Equipped with advanced heating and cooling systems to achieve fast temperature ramps, which are necessary for mimicking real-world thermal stress.
- Precision Control: Utilizes state-of-the-art control algorithms to maintain tight temperature uniformity and accuracy, ensuring consistent test conditions.
- Humidity Control: Some models offer humidity regulation to simulate a broader range of environmental conditions.
- User-Friendly Interface: Intuitive software for easy programming of complex thermal profiles and monitoring of test progress.

- Safety Features: Includes multiple safety mechanisms such as over-temperature protection, emergency stop, and automatic shutdown to prevent damage to the samples or the chamber itself.

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The operation of thermal cycling chambers should comply with various international and industry-specific standards, such as:

- IEC 60068-2-14: Environmental testing – Part 2-14: Tests – Test N: Change of temperature.
- MIL-STD-810: Department of Defense Test Method Standard for Environmental Engineering Considerations and Laboratory Tests.

- ISO 16750-4: Road vehicles – Environmental conditions and testing for electrical and electronic equipment – Part 4: Climatic loads.

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ModelDR-H204-100DR-H204-150DR-H204-225
Internal dimension400*500*500mm500*600*500mm600*750*500mm
External dimension750*1536*1310mm750*1636*1410mm850*1786*1410mm
Temperature(℃)-20/-40/-70-20/-40/-70-20/-40/-70
Maximum Current(A)22,22,2822,22,2818,18,23
Voltage(V)Single-phase220VSingle-phase220VThree-phase380V
Temp,range0℃;-20℃;-40℃;-70℃~+150℃
Test MethodPneumatic Operated Door Switch(two/three-zone)
Temp.Display Accuracy0.01℃
Temp.uniformity≤±2.0℃
Temp.deviation±0.5℃~±0.2℃(without load)
Heating speed1℃/min~20℃/min,can be customized
Cooling Speed1℃/min~20℃/min,can be customized
Humid.range20%~98%RH
Humid.resolution0.1% R.H.
Humid.uniformity±3%RH(without load)
Internal chamber materialStainless steel 304
External chamber materialStainless steel/paint spray

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Product Functionality
- Thermal Stress Analysis: Induces thermal fatigue by exposing samples to alternating hot and cold environments.
- Accelerated Aging: Simulates years of environmental exposure in a condensed timeframe to predict long-term performance.
- Failure Mode Detection: Identifies potential failure points or defects that could lead to malfunction under thermal stress.
- Material Compatibility: Determines the compatibility of different materials when subjected to temperature extremes.

- Performance Verification: Confirms that products will function reliably across all expected operating temperatures.


Selection Criteria

When choosing a thermal cycling chamber, consider the following factors:
- Temperature Range and Rate of Change: Ensure the chamber can meet the specific requirements of your tests.
- Chamber Size and Configuration: Select a size that accommodates your largest sample while optimizing space utilization.
- Control System: Look for a system that offers precise control and ease of use.
- Certification and Compliance: Verify that the chamber adheres to relevant international standards and certifications.

- Brand Reputation and Support: Opt for a reputable manufacturer that provides excellent customer service and technical support.

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