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Vibration Shaker and Simulated Transportation Tester

UV accelerated aging chamber for product validation

The Ultraviolet (UV) Accelerated Aging Chamber is a specialized testing device designed to simulate the damaging effects of sunlight, particularly ultraviolet radiation, on materials and products. It ...

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Description

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The Ultraviolet (UV) Accelerated Aging Chamber is a specialized testing device designed to simulate the damaging effects of sunlight, particularly ultraviolet radiation, on materials and products. It is indispensable for industries that require an understanding of how their products will withstand long-term exposure to UV light, such as automotive, aerospace, coatings, plastics, textiles, and building materials. The chamber accelerates the aging process, allowing manufacturers to predict service life and durability under controlled conditions, thus aiding in product development and quality assurance.

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- Automotive Industry: Testing paints, plastics, rubber, and textiles used in vehicles.

- Construction Materials: Evaluating the durability of roofing, siding, windows, and sealants.
- Consumer Goods: Assessing the longevity of outdoor furniture, garden tools, and sporting goods.

- Packaging Industry: Ensuring packaging materials can protect products during storage and transportation.

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The chamber is designed to meet or exceed a variety of international standards, including but not limited to:


- ISO 4892-3: Plastics - Methods of exposure to laboratory light sources - Part 3: Fluorescent UV lamps
- ASTM G154: Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials

- SAE J2527: Accelerated Exposure of Automotive Interior Components Using Xenon-Arc Light and Water Spray

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Structural Features

1. Chamber Design: Built with corrosion-resistant materials, the chamber ensures a stable and uniform test environment. Its interior is often coated with reflective surfaces to enhance UV exposure.
2. Light Source: Equipped with high-performance UV lamps that mimic natural sunlight's spectrum, including UVA and UVB wavelengths, which are most harmful to materials.
3. Temperature and Humidity Control: Integrated systems maintain precise temperature and humidity levels, critical factors in simulating real-world exposure conditions.
4. Spray System: Some models include a water spray system to simulate the wetting effect of dew or rain, which can exacerbate UV damage.

5. Sample Holder: Adjustable racks accommodate various sample sizes and shapes, ensuring proper positioning for accurate and repeatable results.


Performance Characteristics and Advantages
1. High Reproducibility: Consistent test parameters ensure reliable and reproducible results across multiple tests.
2. Versatility: Capable of testing a wide range of materials and products, from small components to large panels.
3. Efficiency: Significantly reduces the time required to observe material degradation compared to natural weathering.
4. Safety: Designed with safety features, such as automatic shutdown in case of lamp failure or door opening, to protect users.

5. Data Logging: Advanced models feature data logging and monitoring systems for continuous tracking of test conditions and results.

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1. The surface of the specimen from the lights from the nearest parallel to the surface: about 50mm
2. Wavelength range: UV-A wavelength range of 315 ~ 400nm
3. Within the radiation intensity 1W/m2/340nm
4. Temperature Resolution: 0.1 ℃
5. Light Temperature range: 50 ℃~ 70 ℃/ temperature tolerance of ± 3 ℃
6. Condensing temperature range: 40 ℃~ 60 ℃/ temperature tolerance of ± 3 ℃
7. Blackboard thermometer measuring range: 30 ~ 80 ℃/ tolerance of ± 1 ℃
8. Temperature control: PID self-tuning temperature control mode
9. Humidity range: about 45% ~ 70% R.H
10. Sink requirements: water depth less than 50mm, and a water supply automatic controller
11. Standard Specimen size: 75 × 150mm 48pcs
12. Recommended instrument environment: 5 ~ 35 ℃, 40% ~ 85% R • H, 300mm from the wall
13. Voltage: 220V ± 5%, single-phase three-wire, 50Hz, 10A, 15A GFCI requirements

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Working Principle

The UV Accelerated Aging Chamber operates by exposing samples to alternating cycles of intense UV light and moisture. The UV lamps emit radiation that causes photochemical reactions within the materials, leading to changes in color, texture, strength, and other properties. The combination of UV exposure and moisture accelerates the aging process, providing insights into potential long-term damage that would occur over years of natural exposure.


Operating Conditions

1. Temperature Range: Typically between 10°C and 80°C, depending on the model.
2. Humidity Range: From 10% to 95% relative humidity.
3. UV Intensity: Adjustable to match different testing requirements.

4. Cycle Duration: Customizable to replicate various environmental conditions.


Measurement Significance

Testing in a UV Accelerated Aging Chamber provides critical information about the resistance of materials to UV-induced degradation. This data is essential for:


- Product Development: Identifying suitable materials and formulations that offer enhanced durability and performance.
- Quality Control: Ensuring that products meet specified durability standards before market release.
- Cost Savings: By identifying potential issues early in the development process, companies can avoid costly recalls and warranty claims.

- Market Advantage: Products proven to withstand harsh environmental conditions can command premium pricing and consumer trust.


In summary, the UV Accelerated Aging Chamber is a powerful tool for accelerating the evaluation of material durability, enabling manufacturers to bring more resilient and reliable products to market faster.

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