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Vibration Shaker and Simulated Transportation Tester

UV chamber for accelerated aging of coatings and paints

The Ultraviolet (UV) Accelerated Aging Chamber is a sophisticated testing device designed to simulate and accelerate the aging process of coatings and paints under controlled UV light exposure.  This ...

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Description

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The Ultraviolet (UV) Accelerated Aging Chamber is a sophisticated testing device designed to simulate and accelerate the aging process of coatings and paints under controlled UV light exposure.  This equipment is essential for evaluating how these materials will perform over time when exposed to sunlight, which can cause degradation, fading, chalking, cracking, and loss of adhesion.  By providing a controlled environment that mimics natural weathering conditions, the UV chamber helps manufacturers and researchers ensure the long-term durability and aesthetic quality of their products.

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- Automotive Industry: Evaluates the durability and appearance of automotive paints and coatings, ensuring they can withstand prolonged exposure to sunlight and harsh weather conditions.

- Construction and Architecture: Tests the longevity and protective properties of architectural coatings, sealants, and waterproofing materials used in building exteriors.

- Consumer Goods: Assesses the colorfastness and resistance of coatings on household appliances, furniture, and electronic devices.

- Marine and Offshore: Simulates the extreme environmental conditions faced by marine coatings and paints, ensuring they can protect vessels and offshore structures from corrosion and UV damage.

- Aerospace: Evaluates the performance of aerospace coatings and paints in high-altitude and extreme temperature environments, ensuring they meet stringent durability and safety standards.

- Industrial Applications: Tests the resistance of industrial coatings and paints to UV radiation, chemicals, and mechanical stress, ensuring they provide long-lasting protection in demanding environments.

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The operation of UV accelerated aging chambers should adhere to relevant international and industry-specific standards, including:

  • ISO 4892-2: Plastics – Methods of exposure to laboratory light sources – Part 2: Xenon-arc lamps

  • ASTM G154: Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials

  • ASTM G155: Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of Nonmetallic Materials

  • SAE J2527: Accelerated Exposure of Automotive Exterior Materials Using Xenon-Arc Devices

  • GB/T 16422.2: Plastics – Methods of exposure to laboratory light sources – Part 2: Xenon-arc lamps (Chinese National Standard)

  • ISO 11341: Paints and varnishes – Artificial weathering reference exposures using xenon-arc apparatus

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Working Principle and Technical Foundation

- UV Light Simulation: The chamber employs high-intensity UV lamps that mimic the spectrum of natural sunlight, particularly the harmful UV-A and UV-B wavelengths. These wavelengths are responsible for causing photochemical degradation in plastics, leading to phenomena such as yellowing, cracking, embrittlement, and loss of mechanical properties.
- Temperature and Humidity Control: In addition to UV exposure, the chamber can precisely control temperature and humidity levels. This combination simulates various environmental conditions, from hot and humid tropical climates to cold and dry desert environments. The temperature range typically spans from -20°C to +80°C, while humidity can be controlled between 10% and 98% RH.
- Cyclic Testing: The chamber can program cyclic testing protocols, alternating between different phases of UV exposure, darkness, and varying temperature/humidity cycles. This mimics diurnal and seasonal changes, providing a more realistic simulation of outdoor exposure.

- Accelerated Aging: Based on the Arrhenius equation and acceleration factor (AF) theory, the chamber accelerates the aging process by increasing the intensity of UV light and environmental stresses. This allows researchers to predict long-term performance within a much shorter timeframe.


Technical Features
- Advanced UV Lamp Technology: Equipped with either xenon arc lamps or fluorescent UV lamps (UVA/UVB), depending on the specific application. Xenon lamps offer a broader spectrum, including visible and infrared light, while fluorescent lamps provide a more focused UV-A and UV-B output.
- Precise Environmental Control: Utilizes PID (Proportional-Integral-Derivative) controllers to maintain tight temperature and humidity uniformity, ensuring consistent test conditions across all samples.
- User-Friendly Interface: Features an intuitive touchscreen interface for easy programming of test parameters, monitoring of real-time data, and automatic logging of results. Some models also support remote access via PC or mobile devices.
- Safety and Reliability: Includes multiple safety features such as over-temperature protection, emergency stop buttons, and automatic shutdown in case of system malfunctions. Regular self-diagnostic checks ensure the chamber operates at peak performance.

- Modular Design: Offers flexible configurations to accommodate different sample sizes and shapes, making it suitable for a wide range of plastic products, from small components to large panels.

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Item

Specification

Chamber dimension (W*D*H)

1300*500*1460mm

Chamber material

SUS#304 stainless steel

Temperature range

RT to 70℃

Temperature fluctuation

≤±1.0℃

Temperature uniformity

3℃

Humidity range:

≥75%RH

Controller

Programmable controller, LCD touch screen

Control mode

Balance temperature humidity control (BTHC)

Test cycle setting

Exposure, condensation and water spray test cycle is programmable

Water spray cycle

Spray 18mins in every 120mins / spray 12mins in every 60mins

Water usage

8L/day

Distance from sample to lamp

55±2mm

Centre distance between lamps

65~70mm

Irradiance range

0.45~0.90W/m2

UV lamps

Imported Atlas UV-A: 315-400nm (8pcs, 1600h lifetime)

Lamp power

40W/Piece

Specimen Size

75×290mm (24pcs) / 75x150mm (48pcs), maximum thickness 5mm

Testing time

0~999H, adjustable

Protection system

Overload short circuit protection

Over temperature protection

Water lacking protection

Earth leakage protection

Auto shut off protection

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Procurement Considerations
When selecting a UV aging test chamber for plastic materials, consider the following key factors:
- UV Lamp Type: Choose between xenon arc or fluorescent UV lamps based on the specific requirements of your tests. Xenon lamps provide a more comprehensive spectrum, while fluorescent lamps are more cost-effective for UV-A and UV-B testing.
- Temperature and Humidity Range: Ensure the chamber can meet the temperature and humidity conditions relevant to your application. For outdoor exposure simulations, a wider range is generally preferred.
- Test Chamber Size: Select a chamber size that accommodates your largest samples while optimizing space utilization. Consider future expansion needs if applicable.
- Control System: Look for a user-friendly control system with precise temperature, humidity, and UV intensity controls. Advanced models may offer additional features like remote monitoring and data analysis software.

- Brand Reputation and Support: Opt for a reputable manufacturer with a strong track record of quality and reliability. Ensure the supplier offers excellent customer service, technical support, and after-sales maintenance.


Usage and Maintenance
- Preparation of Samples: Prepare samples according to the relevant testing standard, ensuring they are representative of the material being tested. Clean and inspect samples before placing them in the chamber.
- Programming Test Parameters: Use the control system to set up the desired test conditions, including UV intensity, temperature, humidity, and cycle duration. Follow the manufacturer's guidelines for optimal setup.
- Monitoring and Data Collection: Regularly monitor the test progress and collect data for analysis. Some chambers allow for automated data logging and reporting.
- Maintenance and Calibration: Perform routine maintenance tasks such as cleaning the UV lamps, checking the cooling system, and calibrating the temperature and humidity sensors. Regular calibration ensures accurate and reliable test results.

- Safety Precautions: Always follow safety protocols, including wearing appropriate protective gear when handling UV lamps and chemicals. Ensure the chamber is properly grounded and that all safety features are functioning correctly.


By utilizing a UV aging test chamber, manufacturers and researchers can gain critical insights into the long-term performance of plastic materials, enabling them to develop more durable and reliable products that stand the test of time.

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