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Vibration Shaker and Simulated Transportation Tester

Xenon chamber for UV degradation testing of plastic products

The Xenon Lamp Aging Test Chamber designed for UV degradation testing of plastic products is a cutting-edge instrument that simulates the harsh environmental conditions plastics may encounter during t ...

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Description

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The Xenon Lamp Aging Test Chamber designed for UV degradation testing of plastic products is a cutting-edge instrument that simulates the harsh environmental conditions plastics may encounter during their service life. Utilizing xenon arc lamps, this chamber replicates the full spectrum of natural sunlight, including ultraviolet (UV), visible light, and infrared (IR) radiation, thereby accelerating the aging process of plastics. This equipment is essential for evaluating the durability, colorfastness, and resistance of various plastic materials to environmental stressors such as sunlight, temperature fluctuations, and humidity.


In the field of plastic manufacturing, this test chamber plays a crucial role in ensuring that products can withstand prolonged exposure to outdoor elements. It is widely used in industries such as automotive, construction, packaging, and consumer goods to assess the performance of polymers, resins, and composite materials. By identifying potential degradation issues early in the development phase, manufacturers can optimize formulations and improve the longevity and aesthetic appeal of their products. For instance, in the automotive industry, it helps evaluate the color stability and structural integrity of exterior components, ensuring vehicles maintain their appearance and functionality over time.


To summarize, the xenon lamp aging test chamber for UV degradation testing of plastics is an indispensable tool for the plastics industry, enabling manufacturers to predict and enhance the long-term performance and reliability of their products. It accelerates the testing process, allowing for quicker market entry and reduced development costs, while also contributing to higher product quality and customer satisfaction. The ability to simulate real-world conditions ensures that plastics meet or exceed industry standards and end-user expectations, ultimately leading to more durable and sustainable products.

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1. Spectral Accuracy: High-quality optical filters ensure that the emitted light spectrum closely matches natural sunlight, providing accurate and reliable test results.

2. Environmental Control: Advanced microprocessor-based controllers offer precise regulation of temperature and humidity, enabling the replication of diverse climatic conditions from arid deserts to tropical rainforests.
3. Uniform Irradiance: Reflective surfaces inside the chamber ensure uniform light distribution, guaranteeing consistent exposure for all samples and eliminating hot spots.
4. Durability and Reliability: Constructed from corrosion-resistant materials, the chamber is built to withstand rigorous testing conditions, ensuring long-lasting performance and minimal maintenance.
5. User-Friendly Interface: An intuitive control panel and software interface facilitate easy operation and data management, enhancing user experience and efficiency.
6. Safety Features: Equipped with multiple safety interlocks and monitoring systems, the chamber ensures safe operation during testing, protecting both equipment and personnel.
7. Data Acquisition and Analysis: Advanced sensors and software for continuous monitoring and data logging enable thorough analysis and reporting, supporting informed decision-making.

8. Customizable Cycles: The chamber can be programmed to run custom test cycles, including water spray, dark periods, and varying temperature and humidity levels, to simulate specific environmental conditions.

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The xenon lamp aging test chamber for UV degradation testing of plastics adheres to a variety of international standards, ensuring compliance and consistency in testing procedures:


- ISO 4892-2: Plastics – Methods of exposure to laboratory light sources – Part 2: Xenon-arc lamps
- ASTM G155: Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of Nonmetallic Materials
- ISO 11341: Paints and varnishes – Determination of artificial weathering using xenon-arc fadeometers – Guidance
- SAE J1960: Accelerated Exposure of Automotive Exterior Materials Using Controlled Irradiance Xenon-Arc Apparatus

- GB/T 16422.2: Plastics – Methods of exposure to laboratory light sources – Part 2: Xenon-arc lamps

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1. Internal Dimension (W*D*H): 700*500*600mm

2. External Dimension (W*D*H): 1350*1300*1850mm

3. Internal chamber material: SUS 304 # Stainless Steel, anti-rust

4. External chamber material: Cold-rolled steel with spray

5. Chamber humidity range: 55%~90% RH

6. Chamber temperature : 35℃~90℃

7. Black panel temperature: 45℃~95℃, adjustable

8. Temperature uniformity: ≤±3℃

9. Filter: Window glass filter / daylight filter

10. Light source: Air cooled long arc xenon lamp

11. Xenon lamp power: 1.8KW * 3pcs = 5.4KW

12. Irradiance strength: 0.51W/m2@340nm

13. Control system: LCD programmable controller

14. Auto display irradiance, capacity: 100 groups program, 99 cycles.

15. Illumination time: 1~999 hours, adjustable

16. Water spray system: Water spray time 999 minutes settable

17. Interval spray time, 1~240 minutes settable

18. Sample holder: Stainless steel, 1pc

19. holder to lamp : 250~300mm

20. Heating: Nickel-chromium alloy electric heater

21. Humidification power: Stainless steel surface evaporative humidifier

22. Insulation materials: Supper fine glass fiber

23. Temperature sensor: PT100 high precision sensor

24. Air circulation system: Stainless steel centrifugal rotor vane to improve the uniformity of temperature and humidity

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Working Principle

The working principle of the xenon lamp aging test chamber for UV degradation testing is based on the precise simulation of natural sunlight. At the heart of the system is the xenon arc lamp, which emits a broad spectrum of light that closely mimics the sun's radiation. The chamber incorporates advanced optical filters to adjust the intensity and spectral distribution of the light, ensuring that it accurately represents the UV, visible, and IR components of sunlight.


Design Considerations

When designing a xenon lamp aging test chamber for UV degradation testing of plastics, several key factors must be carefully considered to ensure optimal performance and reliability:


1. Light Source Selection: Choosing the appropriate xenon arc lamp and optical filters to achieve the desired spectral output, ensuring that the light spectrum accurately reflects natural sunlight.
2. Temperature and Humidity Control: Implementing robust systems for precise environmental control, including heating, cooling, and humidification mechanisms, to simulate a wide range of climatic conditions.
3. Chamber Construction: Utilizing materials that are resistant to corrosion and degradation, ensuring the longevity and durability of the chamber, especially in environments with high humidity and temperature variations.
4. Sample Holding and Placement: Designing sample holders that allow for secure placement and easy access, while ensuring uniform exposure to light and environmental conditions. Adjustable racks and fixtures can accommodate various sample sizes and shapes.
5. Data Acquisition and Analysis: Incorporating advanced sensors and software for continuous monitoring and data logging, facilitating thorough analysis and reporting. Real-time data visualization and automated reporting tools enhance the efficiency of the testing process.
6. Safety and Compliance:Ensuring that the design complies with relevant safety standards and regulations, incorporating features such as emergency stop buttons, safety interlocks, and protective barriers to safeguard operators and equipment.
7. Water Spray System: Integrating a water spray system to simulate rain and dew, enhancing the realism of the test environment and providing a more comprehensive assessment of material degradation.

8. Energy Efficiency: Optimizing the design for energy efficiency, using energy-saving technologies and materials to reduce operational costs and environmental impact.


In conclusion, the xenon lamp aging test chamber for UV degradation testing of plastics is a vital instrument for the plastics industry, offering a comprehensive solution for assessing the long-term performance and reliability of plastic products. Its advanced features, adherence to international standards, and thoughtful design make it an indispensable tool for manufacturers striving for excellence in product development and quality assurance. By simulating real-world conditions, this test chamber helps ensure that plastics can withstand the rigors of outdoor exposure, maintaining their appearance and functionality over time.

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