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Vibration Shaker and Simulated Transportation Tester

rapid temperature change test chamber for electronics

The Rapid Temperature Change Test Chamber is a critical tool for evaluating the robustness and reliability of electronic products under extreme temperature conditions. This chamber is designed to simu ...

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Description

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The Rapid Temperature Change Test Chamber is a critical tool for evaluating the robustness and reliability of electronic products under extreme temperature conditions. This chamber is designed to simulate rapid temperature changes, which are common in real-world environments such as automotive electronics, aerospace components, telecommunications equipment, and consumer electronics. By subjecting electronic devices to abrupt temperature shifts, manufacturers can identify potential weaknesses in design, materials, and assembly processes, ensuring that products can withstand harsh operational conditions.


In the electronics industry, this test chamber plays a vital role in quality assurance and product development. It helps manufacturers assess the thermal cycling performance of components such as printed circuit boards (PCBs), integrated circuits (ICs), connectors, and power supplies. For example, in the automotive sector, it ensures that electronic control units (ECUs) can function reliably in varying climates, from freezing winters to scorching summers. In aerospace, it verifies that avionics systems can operate effectively during the rapid temperature changes experienced during takeoff and landing.

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1. Wide Temperature Range: The chamber can achieve temperatures ranging from -70°C to +150°C, covering a broad spectrum of environmental conditions.

2. Rapid Temperature Transition: Capable of transitioning between extreme temperatures at rates up to 60°C per minute, simulating sudden environmental changes.
3. Precise Control: Advanced microprocessor-based controllers ensure accurate and stable temperature regulation, maintaining tight tolerances throughout the testing process.
4. Uniform Temperature Distribution: High-efficiency air circulation systems and optimized chamber design guarantee uniform temperature distribution, ensuring consistent exposure for all samples.
5. Compact Design: Despite its advanced capabilities, the chamber is designed to be compact and space-efficient, suitable for integration into various laboratory settings.
6. User-Friendly Interface: An intuitive control panel and software interface facilitate easy operation and data management, enhancing user experience and efficiency.
7. Safety Features: Equipped with multiple safety interlocks and monitoring systems, the chamber ensures safe operation during testing, protecting both equipment and personnel.

8. Data Acquisition and Analysis: Integrated sensors and software for continuous monitoring and data logging enable thorough analysis and reporting, supporting informed decision-making.

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The rapid temperature change test chamber adheres to several international standards, ensuring that tests are conducted in accordance with recognized protocols:


- IEC 60068-2-14: Environmental testing – Part 2-14: Tests – Test N: Change of temperature
- MIL-STD-810G: Environmental Engineering Considerations and Laboratory Tests – Method 503.6: Temperature Shock
- ISO 16750-4: Road vehicles – Environmental conditions and testing for electrical and electronic equipment – Part 4: Climatic loads
- ASTM D6662: Standard Practice for Conducting Temperature Cycling Tests on Electrical Interconnection Systems

- GB/T 2423.22: Environmental Testing – Part 2-22: Tests – Test N: Change of temperature

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ModelDR-H204-100DR-H204-150DR-H204-225
Internal dimension400*500*500mm500*600*500mm600*750*500mm
External dimension750*1536*1310mm750*1636*1410mm850*1786*1410mm
Temperature(℃)-20/-40/-70-20/-40/-70-20/-40/-70
Maximum Current(A)22,22,2822,22,2818,18,23
Voltage(V)Single-phase220VSingle-phase220VThree-phase380V
Temp,range0℃;-20℃;-40℃;-70℃~+150℃
Test MethodPneumatic Operated Door Switch(two/three-zone)
Temp.Display Accuracy0.01℃
Temp.uniformity≤±2.0℃
Temp.deviation±0.5℃~±0.2℃(without load)
Heating speed1℃/min~20℃/min,can be customized
Cooling Speed1℃/min~20℃/min,can be customized
Humid.range20%~98%RH
Humid.resolution0.1% R.H.
Humid.uniformity±3%RH(without load)
Internal chamber materialStainless steel 304
External chamber materialStainless steel/paint spray

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Working Principle

The working principle of the rapid temperature change test chamber involves precise control of temperature transitions to simulate real-world thermal cycling. The chamber utilizes a combination of heating and cooling systems to achieve rapid temperature changes.


- Heating System: High-capacity heaters rapidly increase the temperature within the chamber. These heaters are typically made of durable materials that can withstand repeated cycles of heating and cooling without degradation.
- Cooling System: A refrigeration system, often employing compressors or liquid nitrogen, rapidly lowers the temperature. The cooling rate can be adjusted to meet specific testing requirements.
- Air Circulation: Efficient air circulation systems ensure uniform temperature distribution throughout the chamber, preventing hot or cold spots that could affect test results.

- Temperature Control: Advanced controllers monitor and adjust the heating and cooling processes in real-time, maintaining the desired temperature profile with high precision.


During the testing process, electronic samples are exposed to repeated cycles of rapid temperature changes. These cycles mimic the thermal stresses encountered in real-world applications, such as the rapid temperature fluctuations experienced by automotive electronics during daily use. The chamber's ability to achieve fast temperature transitions provides valuable insights into how electronic components will perform under extreme and dynamic thermal conditions.


Installation Requirements

Proper installation of the rapid temperature change test chamber is crucial for optimal performance and safety. Key considerations include:


1. Location: Choose a well-ventilated area with adequate space for the chamber and its associated equipment. Avoid placing the chamber near heat sources or areas with high humidity.
2. Power Supply: Ensure that the power supply meets the chamber's specifications, including voltage, frequency, and amperage. A stable and reliable power source is essential for consistent operation.
3. Water Supply and Drainage: If the chamber requires water for cooling, ensure that a clean, uninterrupted water supply is available, along with proper drainage facilities.
4. Ventilation and Exhaust: Provide sufficient ventilation to dissipate heat generated by the chamber's heating and cooling systems. Install exhaust systems if necessary to remove any fumes or condensation.
5. Safety Measures: Follow all manufacturer guidelines for grounding and electrical safety. Install emergency stop buttons and safety interlocks to protect operators and equipment.

6. Leveling and Stability: Ensure that the chamber is placed on a level, stable surface to prevent vibrations and ensure accurate temperature control.


Usage Method

Using the rapid temperature change test chamber involves several steps to ensure accurate and reliable testing:


1. Preparation: Prepare the samples by mounting them securely in the chamber. Ensure that all connections and components are properly secured to prevent damage during testing.
2. Programming: Use the control panel or software interface to program the desired temperature cycle. Set parameters such as start and end temperatures, transition rates, and dwell times.
3. Calibration: Calibrate the chamber's temperature sensors and controllers to ensure accuracy. Regular calibration is essential for maintaining reliable test results.
4. Operation: Start the test by initiating the programmed temperature cycle. Monitor the chamber's performance using the built-in sensors and data logging systems.
5. Monitoring: Continuously monitor the test environment and sample performance. Record any anomalies or deviations from the expected results.
6. Analysis: After completing the test, analyze the data to evaluate the performance of the electronic components. Identify any weaknesses or areas for improvement.

7. Maintenance: Perform regular maintenance tasks, such as cleaning filters, checking refrigerant levels, and inspecting electrical connections, to ensure the chamber operates efficiently and safely.


In conclusion, the rapid temperature change test chamber is an indispensable tool for the electronics industry, offering a comprehensive solution for assessing the thermal cycling performance and reliability of electronic products. Its advanced features, adherence to international standards, and thoughtful design make it an essential asset for manufacturers striving for excellence in product development and quality assurance. By simulating real-world temperature changes, this test chamber helps ensure that electronic components can withstand the rigors of operational environments, maintaining their functionality and durability over time.

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